Festo’s answer helps achieve a twenty-fold enhance in production

A twenty-fold increase in production was the aim of the Croatian car cosmetics firm Alfa Car. To achieve this, the entire manufacturing cycle, housed in a brand new production plant, was automated. Festo supplied a complete solution for more than 200 course of valves – including challenge administration.
A number of completely different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of car cosmetic products. This requires complex course of automation options. The Croatian automotive cosmetics firm Alfa Car has taken a big step into the long run: whereas building a new production plant, the whole manufacturing cycle was absolutely automated, from the uncooked materials to the bottling line for the completed merchandise. One level of focus was the seamless automation of the process valves.
A variety of different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised full resolution
To address the challenge, the company labored along with the system integrator Arp Lučko and Festo. It would be Festo’s function to challenge handle the automation of the method valves. To ensure quick integration into the new system and most reliability sooner or later manufacturing process, customised full solutions have been equipped that cowl the entire range, from the method valve units to the valve terminals. When selecting spmk700 , particular consideration needed to be paid to the doubtless explosive setting.
Reliability counts
The communication between a giant quantity of totally different automated ball valves and the model new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a reliable resolution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from different producers may be totally automated on this method. Using a single source for the ball valve answer took the pressure off both Alfa Car and Arp Lučko when it got here to designing and putting in the new system. The extensive coordination of the varied process valve suppliers, which Festo handled as a part of its challenge administration temporary, additionally made the project simpler.
Automated course of valves ensure dependable distribution of the substances within the numerous process steps.

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