Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive pressure, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to boost extraction on this project, the customer wanted to increase water temperatures from 90° C to 140° C. However, there were issues that the existing pump may not be in a position to deliver this requirement. Nozzle hundreds were a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for assistance.
ร้านซ่อมเครื่องวัดความดัน & Platt is one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing field and affected operational effectivity. There had also been เกจวัดแรงดันอากาศ interventions for many years – however the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh circumstances and with no common upkeep over such a long time frame. More importantly, it gave us confidence that a thorough overhaul might achieve the desired enchancment in efficiency, saving the shopper the fee and misplaced manufacturing time that might be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to verify that the nozzle hundreds would withstand the specified temperature increase. As a outcome, the pump is now able to delivering steam at the larger temperatures required. The seal upgrades ensure it meets the most recent specifications.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump improve. It has not solely achieved the desired production improve for the client, but in addition offered a extra sustainable and cost-effective resolution than whole pump replacement. Using trendy engineering and evaluation, we have been able to give the prevailing pump a new lease of life and guarantee it’ll proceed to carry out nicely for lots of extra years.”
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